aVisSeal5001 - Sealing Inspection System
aVisSeal5001 is a thermal inspection system designed to detect sealing defects in bottle packaging for food and pharmaceutical products. Common defects include underheating/overheating, tearing, leakage, pinholes, and missing seals.
aVisSeal5001 utilizes advanced infrared imaging technology. As products pass through the machine, a thermal camera captures the heat profile of the seal, and software algorithms analyze the thermal image to identify defects. Faulty products are automatically removed from the production line.
The inspection is performed through closed bottle caps without damaging the product, compromising its quality, or slowing down the production line.
A properly sealed package prevents leakage, protects against tampering, maintains product quality, and reinforces consumer trust. Packaging seal integrity is crucial in ensuring product quality and shelf life.
aVisSeal5001 is used for:
- Verifying the presence of the seal in the product
- Detecting defects in the bottle/jar seal, such as tearing, leakage, underheating, or overheating
- Monitoring and storing defect images for easy retrieval and root cause analysis
- Displaying recent defect images to allow operators to take timely action
- Simple product changeover: select the product from a list of pre-configured items
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Technical Specifications:
| Category | aVisSeal5001 |
| Application Scope | Bottle: height 250mm, diameter 125mm Cap: diameter 110mm Volume: 1300 cc |
| Machine Dimensions | Length 830mm, Width 625mm, Height 2090mm |
| Number of Cameras | 1 |
| Light | Dome |
| Speed | ~ 1000 products/hour |
| Technology | aVisSeal, Deep Learning |
Thermal Camera
~ 1000 products/hour
Defect size 0.3 mm
AI technology
Easy data analysis
Automatic product rejection
Fast Recognition – Thermal processing algorithms recognize each part per second, providing high-quality results in real-time.
Latest Technology – Combines high-resolution thermal cameras, lenses, lights, and filters to detect even the most challenging defects.
Flexibility – Humans cannot inspect the seal layer after the cap is closed – thermal cameras handle this effortlessly without affecting production line efficiency.
Seal Inspection in Food and Pharmaceutical Industries
