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aVisCap5000 - Inline Cap 360 Inspection
aVisCap5000 - Fully Automated 360° Cap Inspection System for High-Speed Packaging Lines
The aVisCap5000 is a cap defect inspection system for bottled beverage production lines, detecting issues such as cracks, missing caps, high caps, broken seals, missing tamper bands, improper sealing, incorrect colors, wrong logos, and liquid level detection.
The system uses 3 AI-powered cameras to inspect defects in bottle caps during the filling process.
- Flexibility – Easy to install, configure, operate, and expand. The system can run at high speeds as your demand increases.
- Adaptability – Easily integrates with existing production lines.
- Usability – Powerful aVisPro software with an intuitive and user-friendly interface.
System Capabilities:
- Maximum speed: 36,000 products per hour
- Automatic rejection of defective bottles
- Image storage for up to 6 months
- Remote control and real-time processing
- Designed to fit seamlessly into production lines
Technical Specifications:
| Item | Specification |
| Maximum Inspection Area (L x W) | 25cm x 20cm |
| Minimum Defect Size | 0.2mm |
| Number of Cameras | 8 ~ 12 AI cameras |
| Number of Lights | 8 ~ 12 lights |
| Speed | ~ 12PPS |
| Integrated Technology | Fast Search, AI, Blob Analysis |
| Power Supply Requirement | 220 VAC |
| Operating Temperature | ~45°C |
| Ingress Protection | Stainless Steel 304 Enclosure |
- 8 ~ 12 AI Cameras
- Speed: 36,000 products/hour
- Defect Size: 2mm
- 360° Inspection
- Easy Data Analysis
- Automatic Product Rejection
Inspection of label accuracy, sufficient liquid level, and cap closure defects for bottles and jars in bottling industries such as food, beverages, etc.
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