How did a beverage factory in Ho Chi Minh City reduce 80% of label errors after only 1 month of implementing AVATECH's automatic inspection system?

"If just one label is misaligned — customers will notice it immediately.
If just one defective bottle is released to the market — retailers will return the entire batch."

That is a very real sharing from Mr. N.T.D, Production Director of a beverage factory with an output of more than 120,000 bottles/day, specializing in supplying supermarket chains and modern distribution channels nationwide.

⚠️ Problem: "Label errors — small, but the consequences are not small at all"

In a high-speed production line, label errors such as misalignment, peeling corners, wrong color, or overlapping labels can still appear even though the labeling machine is very modern.

The problem is: humans cannot check each bottle at the same speed as machines, especially after 1-2 hours of continuous work.

Before implementing the automatic inspection system, Mr. D's team applied a semi-automatic inspection method:

- Using conventional cameras combined with manual inspection by workers.

- Low error detection rate, high latency, unable to accurately calculate the cause.

During the peak month, the rate of label-defective products was up to 6.2%, equivalent to nearly 7,500 bottles/month that had to be discarded — not to mention the line downtime and the risk of customer feedback.

Solution: AVATECH's aVisBot5000 system

Through the actual survey process, the AVATECH team proposed integrating the aVisBot5000 label inspection system, with the following highlights:

- 360-degree inspection of the entire bottle body with 8–12 AI cameras
- Accurately detect errors such as:

Missing labels, misaligned labels, damaged labels
Label overlap, wrong color, torn, peeling edges
- Processing speed up to 36,000 bottles/hour
- Automatically remove defective products without human intervention
- Analyze SPC data, helping technicians identify the cause of errors and adjust the labeling machine in time
The installation process only takes place over 2 weekends, without affecting production. The entire system is connected to the factory's internal software, ensuring real-time performance monitoring.

Results after 1 month of operation
After 30 days of implementation, the report shows:
- Label error rate reduced from 6.2% to 1.1% — an 80% reduction in actual errors
- Machine downtime due to packaging errors reduced by 60%
- No more customer complaints or returns
- Entire line achieved internal ISO certification for packaging control

In particular, according to the factory's chief engineer:
"What impressed me most was that the system not only checks — but also helps us understand why errors occur. Thanks to detailed data, we have adjusted the optimal labeling speed, thereby reducing errors at the root."
Why AVATECH?
AVATECH is a Vietnamese technology company, specializing in designing and integrating machine vision and artificial intelligence inspection systems, currently being applied at many large corporations such as Hoya, Pepsico, Canon, Vinamilk, Masan...
AVATECH's products stand out because of:
- Accuracy up to 0.2 mm
- Simple interface, easy to use, no need for AI experts
- Support for remote operation, proactive maintenance
- Quick integration into any production line

Want to experience? Try it!
If you are facing problems such as:
- Inaccurate inspection personnel
- Increased return rate due to label and packaging errors
- Difficulty controlling quality data
- Or simply want to be one step ahead of your competitors

Let AVATECH help you inspect products smarter, faster and more efficiently.

Call now: 096 9797 068 (Dr. Thai Doan)
See more at: aVisBot5000 - Label inspection
Or leave a message: "I want to try the automatic inspection system" — we will consult a free demo.

Product inspection is the last step before reaching the customer.

And in today's competitive world — it is also the first step of survival.

Do you want to try it?